Recently, Shanghai Junyi Filter Equipment Co., Ltd. successfully completed a customized order (Contract No.: JY20260202GL) for a British brewing client. The tailor-made XAGZ40/700 Membrane Filter Press has been fully prepared for shipment. This equipment addresses the client’s three core demands—high-precision filtration, automated operation, and food-grade safety—and will provide an efficient and stable liquid recovery solution for the client’s rice wine and sake production.
In-depth Needs Analysis: Customized Solutions Tackle Brewing Filtration Challenges
Facing the stringent requirements proposed by the British client for rice wine and sake brewing, including 10-15μm high-precision filtration, 4-20℃ low-temperature operating conditions, fully automated production, and food-grade materials, Junyi’s technical team responded swiftly with a comprehensive customized solution:
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High-Precision Filtration: Precisely configured with 25 membrane plates and 26 chamber plates (700×700mm), combined with specially selected 750AB polypropylene filter cloths, ensuring stable achievement of 10-15μm filtration precision even in low-temperature environments, guaranteeing filtrate clarity.
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Fully Automated Operation: Integrates a fully automatic operation mode of “automatic feeding + automatic plate shifting + hydraulic pressing + membrane squeezing,” significantly enhancing production efficiency and reducing labor costs.
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Food-Grade Safety: Core fluid-contacting components (such as pumps) and parts in contact with the brew are made of 304 stainless steel and food-grade PP material, preventing contamination at the source and safeguarding the pure flavor of the brew.
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Adaptation to On-site Installation: Based on the client’s site conditions, the frame structure and load-bearing design were specially optimized to ensure stable installation and seamless integration with the production line.
Precision Manufacturing: Full-Scale Adaptation to Demanding Brewery Conditions
Throughout the manufacturing process, Junyi strictly adhered to food-grade standards to ensure equipment performance and quality:
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Core Structure: The equipment model is XAGZ40/700, featuring a carbon steel painted frame (green) and a hydraulic pressing system, with filtration pressure ≤ 0.6Mpa. The recessed plate discharge design (DN32 outlet) combined with stainless steel piping ensures no secondary contamination of the filtrate.
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Power Components: Equipped with a QBK-50-304 pneumatic diaphragm pump and a CDLF2-90-1.1kw 304 stainless steel multistage pump, enabling stable feeding and booster filtration, offering corrosion resistance and safety.
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Rigorous Testing: Simulated the client’s 4-20℃ low-temperature conditions to conduct complete machine pressure-holding seal tests, filtration precision tests, and automated process tests. This ensures reliable, leak-free, and jam-free operation in the actual production environment.
End-to-End Support: Ensuring Cross-Border Delivery and Swift Implementation
To guarantee the safe and efficient delivery of the equipment to the UK client and its rapid commissioning, Junyi provided a full-process service guarantee:
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Precise Preparation and Quality Control: Production was meticulously scheduled around the client’s March 12th delivery deadline, with multiple quality inspections conducted on core components.
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Professional Cross-Border Packaging: Export-standard wooden crates were used, with shockproof and moisture-proof protection for the main unit and precision parts, ensuring safety during long-distance transport.
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Comprehensive Technical and Operational Support: Provided a full set of customized technical documentation in both Chinese and English, high-definition equipment photos, and an automated test run video. The equipment features a clear nameplate and the client’s exclusive logo (Shogun Sakes) affixed to the frame. A dedicated after-sales liaison is available for long-term technical support.
This successful customization of the XAGZ40/700 Membrane Filter Press for the British brewing client once again validates Junyi’s core advantages in ”precise material adaptation, customized parameters, and comprehensive support services.” In the future, Junyi will continue to delve into the filtration needs of global niche markets, providing efficient and stable customized filtration solutions and services for clients across more industries.
Post time: Mar-02-2026