A well-known fine chemical enterprise encountered bottlenecks in production efficiency and clean production on its new product production line. The enterprise’s products have high value and have strict standards for the cleanliness of the production environment and operational consistency. Although the original solid-liquid separation equipment could basically meet the process requirements, the discharging process still required operators to closely monitor and assist with the operation. This not only resulted in high labor costs but also brought potential quality fluctuations and risks of personnel exposure.
The core demand of this enterprise is to achieve full-process automation from filtration, unloading to material transportation, completely eliminating manual intervention, in order to meet the standards of its intelligent workshop.
The solution we offer is an integrated fully automatic stainless steel diaphragm filtration system.
The key features of this system include:
Filter cake back-blowing function: Ensures that the filter cake is automatically and completely removed in a stable manner.
Liquid receiving flap device: It remains closed during the non-discharge phase, effectively collecting any possible drips or leaks of liquid, maintaining the cleanliness of the site environment.
Fully automatic conveyor belt: Linked with the main unit for interlocking control, it enables the automatic collection and transfer of filter cakes.
After the equipment was put into operation, it achieved the expected results:
The manual operation of the discharge process has been completely eliminated. The operator only needs to monitor in the control room, achieving a truly “one-click” discharge.
The production site environment has been fundamentally improved, eliminating the problems of slippery floors and residual materials, and meeting the high-standard requirements of clean production.
The discharging process is stable and consistent, avoiding quality fluctuations caused by manual operations and ensuring the stability of product batches.
This system can be seamlessly integrated into the customer’s existing automated control network, enhancing the continuity and intelligence level of the entire production line.
This project successfully addressed the production bottlenecks for the client by adopting a highly automated filtration solution. It enhanced the process reliability and reduced the overall operating costs, thereby providing a strong guarantee for the stable production of the client’s high-end products.
Post time: Aug-22-2025