Project Background
A large mining enterprise in Southeast Asia has long been facing problems in tailings treatment. Traditional filter press equipment is inefficient, requires a lot of manual intervention, and the dewatering effect is not satisfactory. The moisture content of the mine sludge remains high, which not only increases transportation costs but also poses environmental compliance pressure. The customer urgently needs a solution with high automation and good dewatering performance.
Solution implementation
We customized an 870 diaphragm filter press system for it, equipped with a one-time opening discharge mechanism and a powerful vibration device. In response to the characteristics of the mine sludge, the following aspects were specially optimized:
Adopting an enhanced filter plate structure to ensure durability under high pressure conditions
2. Configure a variable-frequency vibration system, which can adjust the vibration intensity according to the characteristics of the materials.
3. Integrate the automated conveyor belt and water collection system to achieve continuous operation.
Operational effectiveness
After the equipment was put into production, it immediately demonstrated significant advantages:
The dehydration efficiency has been increased by more than 60%, and the single operation time has been shortened to 45 minutes.
2. The moisture content of the biscuits is stabilized at below 60%, significantly reducing transportation costs.
3. Achieved fully automated operations, saving 75% of labor costs.
4. Electricity consumption has been reduced by 25%, making the operation more energy-efficient and environmentally friendly.
The on-site engineer reported: “The vibration discharge design of this system has completely solved the problem of material sticking. Now, the entire dehydration process can be completed with just a few simple operations.”
Project Highlights
1. The innovative diaphragm pressing technology ensures thorough dehydration.
2. The intelligent control system enables one-click operation.
3. Modular design facilitates maintenance and upkeep.
4. Comprehensive anti-corrosion treatment extends the service life of the equipment.
Extended Value
After the project was implemented, the client not only solved the problem of tailings disposal but also gained additional benefits:
The dehydrated mine sludge is more conducive to resource utilization.
The filtrate can be recycled to recover valuable mineral components.
The overall operating costs have been reduced by more than 30%.
Completely in line with the local environmental protection emission standards
Typical application scenarios
This solution is also applicable to:
1.Tailings treatment of non-ferrous metal mines
2. Dewatering of coal sludge in the coal washing plant
3. Concentration of ceramic raw material slurry
4. Reduction and treatment of industrial sludge
If you would like to learn more about application cases or obtain customized solutions, please feel free to contact our technical team at any time. We can provide professional customized design services to ensure that we find the best solution for you.
Post time: Aug-13-2025