Introduction
During the manufacturing process of high-end chocolate, tiny metal impurities may seriously affect the taste and food safety of the product. A long-established chocolate manufacturing factory in Singapore once faced this challenge – during the high-temperature boiling process, traditional filtration equipment was unable to effectively remove metal impurities and it was difficult to maintain a stable temperature, resulting in low production efficiency and an unsatisfactory product qualification rate.
Customer pain point: Filtration challenges in high-temperature environments
This factory specializes in the production of high-quality hot chocolate, and the products need to be filtered in a high-temperature environment of 80℃ – 90℃. However, traditional filtration equipment has two major problems:
Incomplete removal of metal impurities: High temperature leads to weakened magnetism, and metal particles such as iron and nickel remain, affecting the taste of chocolate and food safety.
Insufficient heat preservation performance: During the filtration process, the temperature drops, causing the fluidity of the chocolate to deteriorate, which affects the filtration efficiency and may even lead to production interruption.
Innovative solution: Double-layer magnetic rod filter
In response to customer demands, we have provided a double-layer magnetic rod filter and optimally configured 7 high-magnetic neodymium iron boron magnetic rods to ensure efficient adsorption of metal impurities while also offering excellent heat preservation performance.
Core technological advantage
Double-layer insulation design: The outer layer is made of highly efficient insulation material to reduce heat loss and ensure that the chocolate maintains the best fluidity during the filtration process.
High-magnetic neodymium iron boron magnetic rods: Even in high-temperature environments, they can stably adsorb metal particles such as iron and nickel, significantly enhancing the impurity removal rate.
Optimized layout of 7 magnetic rods: Scientifically arrange the magnetic rods to maximize the filtration area and ensure efficient filtration under large-scale production demands.
Remarkable achievement: Dual improvement in quality and efficiency
After being put into use, the production situation of this chocolate factory has been significantly improved:
The product qualification rate has been significantly increased: The removal rate of metal impurities has been enhanced, and the product failure rate has dropped from 8% to below 1%, making the chocolate taste more delicate and smooth.
✔ 30% increase in production efficiency: Stable heat preservation performance makes filtration smoother, reduces downtime, shortens the production cycle, and lowers energy consumption.
✔ High customer recognition: The factory management is very satisfied with the filtration effect and plans to continue adopting this solution in the subsequent production lines.
Conclusion
The double-layer magnetic rod filter, with its high-temperature stability, efficient impurity removal capacity and excellent heat preservation performance, has successfully helped a chocolate manufacturing plant in Singapore solve production problems, improve product quality and market competitiveness. This case is not only applicable to the chocolate industry, but also can provide a reference for industries such as food and pharmaceuticals that require high-temperature filtration.
Post time: Apr-30-2025