I. Customer Requirements and Challenges
A fine chemical enterprise needs to precisely filter the raw material solvents during the production process to protect the downstream reaction vessels and precision valves. The customer’s existing filtration equipment has the following pain points:
- The process of changing the filter element is complicated, and each time it requires the machine to be shut down for more than two hours.
- Poor sealing performance, prone to solvent leakage risks.
- The filter status cannot be monitored in real time, and the system pressure often becomes abnormal due to the failure to replace it in time.
II. Customized Solutions
Based on the actual working conditions of the customer’s workshop, we provide a complete filtration system configuration:
- Host configuration: JYSF-2S type quick-opening filter, carbon steel shell with blue anti-corrosion paint sprayed on it.
- Key parameters: Working pressure 0.6 MPa, fluorine rubber sealing ring ensures solvent compatibility.
- Filtering accuracy: Equipped with 10-micron polypropylene filter bags, effectively intercepting impurities.
- Convenient design: The quick-release lifting ring structure enables filter bag replacement within 3 minutes.
- Safety configuration: Equipped with standard pressure gauge and exhaust valve for real-time monitoring of system status.
III. Implementation Effects
Significant achievements have been made since the system was put into operation:
- Efficiency improvement: The filter bag replacement time has been reduced from 2 hours to 10 minutes, and the monthly production capacity has increased by 15%.
- Cost reduction: The cost of filter bags is 40% lower than that of the original filter element system, saving about 50,000 yuan in consumables annually.
- Safety Upgrade: Fluorine rubber sealing rings completely eliminate leakage risks, and pressure gauges achieve preventive maintenance.
- Easy maintenance: The side-in and bottom-out pipe connection method facilitates on-site installation and operation.
Customer feedback:
“The quick-opening design of this filtration system is particularly suitable for our frequent replacement needs. The pressure gauge display is intuitive, and the workers operate it with ease. Most importantly, we no longer have to worry about the safety hazard of solvent leakage.”
Post time: Sep-26-2025