I. Project Background and Client Requirements Analysis
Your chemical circulating cooling water system, serving as the “cooling artery” for production, handles a daily water volume of 400 cubic meters. The complex water quality contains sand, suspended solids, colloids, oil stains, and other viscous pollutants, posing severe challenges to the filtration system:
- High-Efficiency Filtration: A filtration precision of 100µm is required to effectively intercept various viscous and conventional impurities.
- High-Flow Processing: Single unit daily processing capacity must not be less than 400 m³, ensuring continuous and stable system operation.
- Stability and Reliability: Must be compatible with the system’s 1.0 MPa working pressure and the corrosive media in the chemical environment.
- Automated Operation: Requires automatic cleaning and uninterrupted flow during cleaning to guarantee production continuity.
- Economic and Environmental Benefits: Must minimize consumable replacement frequency and wastewater discharge, reducing operating costs.
II. Core Solution Advantages and Value
The JYSCF-300 Self-Cleaning Filter provides comprehensive, perfect matching for your requirements. Its core advantages can create significant value for your system:
Firstly, regarding filtration efficiency and stability, the equipment uses a 304 stainless steel wedge wire filter element with a precision strictly designed at 100µm. It efficiently intercepts colloidal substances, oil stains, and other viscous impurities along with suspended particles in the water, fundamentally ensuring water cleanliness. Furthermore, its rated flow rate of 60 m³/h fully covers the daily processing demand of 400 cubic meters, includes spare capacity, and can easily handle peak system loads. Both the housing and filter element are made of corrosion-resistant 304 stainless steel, fully compatible with the system’s 1.0 MPa working pressure, ensuring the equipment’s long-term stable operation and extended service life in the chemical environment.
Secondly, in terms of automated operation and targeted cleaning, the equipment’s PLC intelligent control system can automatically initiate the cleaning cycle via differential pressure or time settings, enabling unmanned operation. Its unique brush cleaning mechanism is a key advantage – during cleaning, the motor drives a nylon brush to rotate at high speed, forcibly and thoroughly stripping off viscous pollutants adhering to the filter element. The cleaning thoroughness is improved by approximately 40% compared to traditional methods, perfectly matching the characteristics of chemical water quality. The entire cleaning process takes only 15 seconds and achieves ”uninterrupted flow during cleaning”, completely resolving the pain point of mandatory downtime for maintenance associated with traditional filters and ensuring continuous, uninterrupted production line operation.
Finally, regarding operating costs and environmental benefits, this solution demonstrates exceptional economy. The stainless steel filter element is reusable for life, eliminating the need for consumables like filter bags, and requires only one annual routine inspection. Combined with the highly efficient cleaning method, it significantly reduces water consumption and wastewater discharge. Comprehensive calculations show that its maintenance costs can be reduced by over 90% compared to traditional equipment, resulting in a very low total cost of ownership over its entire lifecycle and delivering a high return on investment for you.
III. Technical Parameters and Specifications
- Shell Diameter: 300mm
- Rated Flow: 60 m³/h
- Design Pressure: 1.0 MPa
- Filtration Precision: 100 µm
- Shell Material: SS304 Stainless Steel
- Filter Element Material: SS304 Stainless Steel Wedge Wire
- Seal Material: Buna-N Rubber
- Inlet/Outlet Size: DN100 Flanges
- Discharge Valve: DN50 Electrical Ball Valve
- Motor Power: 1.5 kW
- Differential Pressure Sensor Range: 0.05 – 0.2 MPa (User settable on PLC)
- PLC: With large liquid crystal display, fault early warning
- Power Supply Requirement: 440V, 60HZ
IV. Conclusion
The JYSCF-300 Self-Cleaning Filter is a highly efficient and intelligent filtration device tailor-made for your demanding working conditions. It not only perfectly meets all your stringent requirements for filtration precision, processing flow, working pressure, and uninterrupted water supply but also, with its highly effective brush cleaning capability and extremely low lifecycle costs, provides the optimal solution for addressing the challenges of viscous pollutants in chemical circulating water, improving overall system energy efficiency, and reducing total operating expenses.
We are confident that this equipment will become a reliable barrier, efficiently and enduringly safeguarding the operation of your company’s “cooling artery.”
Post time: Oct-30-2025