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SS316L Duplex Candle Filter 50 Micron Precision Clarification 200C Working Temperature

Brief Introduction:

This equipment is a dual-series parallel-operated candle-type filtration system, specially designed for precise clarification and filtration of high-viscosity and high-temperature materials. The equipment mainly consists of two units of the same specification (each unit has a filtration area of 7.5 square meters, with a total filtration area of 15 square meters), internal parallel pipelines, valves, pressure sensors, and an automatic control cabinet. The entire machine adopts a modular design concept. The internal flow components are made of SS316L stainless steel, and the external jacket is made of SS304 material, which can meet the strict requirements for processing materials such as pure polyisobutylene adipate anhydride (PIBSA) under a constant temperature of 200℃.


  • Model number: JYCF-7.5
  • Single filter area: approximately 7.5 m²
  • Total filter area: 15 m²
  • Filter element: Wedge-shaped mesh filter element
  • Filter element size: Diameter 60mm, Length 1000mm
  • Number of filter elements per unit: 40 pieces
  • Filter element material: SS316L
  • Filtering accuracy: 50 microns (V-shaped spiral structure)
  • Center spacing of filter elements: 110mm
  • Net gap between filter elements: 45 - 50mm
  • Product Detail

    Product features

    1
    Efficient heating and insulation design:

    The cylinder body and lower cone section are equipped with a heat transfer oil jacket for circulating heat supply, with a design temperature of up to 250°C, ensuring that high-viscosity materials maintain good flowability at constant temperature; the outermost layer uses high-density rock wool insulation to effectively reduce heat loss.

    2
    Unique filter element fixing structure:

    An integrated thick tubesheet and independently bolt-locked clamping bars (cross beams/clamping plates) are used to secure the filter elements. The material contact area has no threaded structure throughout, effectively preventing material coking and carbon buildup; the entire set of filter elements can be extracted and disassembled as an integrated assembly, making maintenance convenient.

    3
    Optimized filter element arrangement and flow guidance:

    A single unit is equipped with 40 wedge wire filter elements (gap precision 50 microns, dimensions Φ60mm×1000mm). The center-to-center distance of the filter elements is optimized to 110mm, ensuring a net clearance of 45~50mm; a net distance of at least 70mm is reserved between the outermost filter elements and the inner wall of the cylinder body, effectively overcoming the wall cooling effect and the problem of weak airflow impact force, and ensuring smooth discharge of the filter cake. Guide siphon blind tubes are welded inside the filter elements, allowing continuous fine filtration to be maintained even when the liquid level drops to the bottom of the cylinder.

    4
    Automatic discharge of dry/semi-dry filter cake:

    Nitrogen pulse backblowing combined with pneumatic vibrators is used to achieve efficient discharge of dry/semi-dry filter cake. The bottom is equipped with a cylinder-driven quick-opening discharge port and a stainless steel sealing gasket.

    5
    Anti-clogging unblocking and safety sight glass:

    A 2-inch through-type nozzle equipped with a manual ball valve is provided at a 45° position above the cone section of the cylinder body, allowing safe insertion of a metal rod for unblocking when waste diatomaceous earth adheres to the wall and causes blockage. Double-sided high-temperature-resistant borosilicate sight glasses are provided, along with mechanical wiping devices (PTFE/metal blades).

    6
    Fully automatic control:

    A fully automatic control cabinet is provided, and together with the parallel piping and pressure sensors between equipment, efficient automated operation and monitoring of the entire system are achieved.

    Product Advantages

    1. High-throughput precise filtration: When the two devices operate in parallel, the total production capacity can reach 5000 kilograms per hour, and the outlet vacuum degree can reach -80 kilopascals. The filtrate is completely clear, meeting the requirements of precise polishing filtration.

    2. High-standard compliant materials: The flow-through components of the inner cylinder are made of 10mm thick SS316L stainless steel, and the jacket is made of 6mm thick SS304 stainless steel. The structure is sturdy and durable, and the sealing gasket uses heat-resistant thermally expandable graphite.

    3. Customized design service: For new customers without drawings, professional equipment drawing design services are provided. After the customer confirms the drawings, production will proceed, ensuring that the equipment perfectly matches the on-site working conditions.

    Application fields

    This equipment is particularly suitable for applications in the fields of chemical engineering, petrochemical engineering, polymer materials and fine chemical industries, for precise filtration of materials with high temperature, high viscosity and prone to coking. Typical applications include:

    • Filtration of chemical intermediates such as pure polyisobutylene adipic anhydride (PIBSA)
    • Production of lubricant additives
    • Resin filtration
    • Various process scenarios that require high-temperature heat transfer oil jacketed heating and vacuum filtration

    PARAMETER TABLE


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